The FRP waste crusher and the wave and plate assembly line successfully developed by the Zaoqiang County Jingji Environmental Protection Composite Product Factory of Hebei Province were patented by the State Intellectual Property Office.
The waste crusher developed by the plant consists of five parts: waste sorting, feeding part, crushing room, cyclone screening, and air delivery. The structure is simple and the scope of application is wide. It can be used for hand lay-up, moulding and pultrusion. The molding and other molding process production of scraps and waste recycling, through the crushing to form a powdered recycled material, and then for pultrusion and compression molded glass fiber filler, to achieve the purpose of recycling.
FRP waste crusher is divided into type I and type II, spindle speed is 3800 rev / min and 3250 rev / min, supporting the power of two motors, the amount of waste per hour can handle 400 ~ 600 kg and 800 ~ 1000 kg.
The FRP waste recycling plant developed by the use of a variety of sheet metal molding production line for the continuous production line, can be used after the FRP waste mixture as a filler, to produce FRP wave plate, plate and other models and specifications of the plate. The process includes mixing, extruding, drawing, pulling, pressing, heating, forming, curing, longitudinal cutting, transverse cutting, and 10 parts of the finished product.
The line adopts advanced crushing and separation processes and equipment, making FRP waste a reusable raw material; developing wave, plate material production equipment, making waste steel glass products become a reality; and selecting appropriate rolling process parameters In order to ensure the continuous synchronization of the various stages of the process, to achieve automation; select the appropriate material ratio and the appropriate curing time, to ensure product quality; the use of cutting diagonal movement during operation, and can guarantee the rectangularity of the product .
The advanced production line design, high degree of automation, the entire process requires only 5 people to operate, can greatly reduce the use of labor, and production speed, can produce 180 meters per hour plate. Calculated according to the normal operation of each daily operation, the annual production of plate 1000 ~ 1500 tons, a production value of about 15 million yuan, creating profits and taxes 3.7 million yuan, the use of glass steel waste to produce glass steel products, the total cost of the same type of products reduced by 20% ~ 30%, its economic benefits are very substantial.
According to calculation of 1,500 tons of waste per year (calculated at a cost of 10,000 yuan per ton for the society), each year can create 15 million yuan of benefits for the society. If the entire production line can be promoted and used throughout the country, its social benefits It is incalculable.
The production line mainly produces flat plates, wave plates and other profiles. By adding related raw materials, it can also produce various kinds of plates with waterproof, non-toxic and other properties. Such as: packaging boards, building panels, decorative panels, furniture panels, etc., to replace the wood; can also produce a variety of square tower panels, blinds, etc., as well as for a variety of sheds, architectural roof tiles.
The product has a wide range of uses, exquisite appearance, a variety of models, specifications, various colors, application prospects are considerable.
The waste crusher developed by the plant consists of five parts: waste sorting, feeding part, crushing room, cyclone screening, and air delivery. The structure is simple and the scope of application is wide. It can be used for hand lay-up, moulding and pultrusion. The molding and other molding process production of scraps and waste recycling, through the crushing to form a powdered recycled material, and then for pultrusion and compression molded glass fiber filler, to achieve the purpose of recycling.
FRP waste crusher is divided into type I and type II, spindle speed is 3800 rev / min and 3250 rev / min, supporting the power of two motors, the amount of waste per hour can handle 400 ~ 600 kg and 800 ~ 1000 kg.
The FRP waste recycling plant developed by the use of a variety of sheet metal molding production line for the continuous production line, can be used after the FRP waste mixture as a filler, to produce FRP wave plate, plate and other models and specifications of the plate. The process includes mixing, extruding, drawing, pulling, pressing, heating, forming, curing, longitudinal cutting, transverse cutting, and 10 parts of the finished product.
The line adopts advanced crushing and separation processes and equipment, making FRP waste a reusable raw material; developing wave, plate material production equipment, making waste steel glass products become a reality; and selecting appropriate rolling process parameters In order to ensure the continuous synchronization of the various stages of the process, to achieve automation; select the appropriate material ratio and the appropriate curing time, to ensure product quality; the use of cutting diagonal movement during operation, and can guarantee the rectangularity of the product .
The advanced production line design, high degree of automation, the entire process requires only 5 people to operate, can greatly reduce the use of labor, and production speed, can produce 180 meters per hour plate. Calculated according to the normal operation of each daily operation, the annual production of plate 1000 ~ 1500 tons, a production value of about 15 million yuan, creating profits and taxes 3.7 million yuan, the use of glass steel waste to produce glass steel products, the total cost of the same type of products reduced by 20% ~ 30%, its economic benefits are very substantial.
According to calculation of 1,500 tons of waste per year (calculated at a cost of 10,000 yuan per ton for the society), each year can create 15 million yuan of benefits for the society. If the entire production line can be promoted and used throughout the country, its social benefits It is incalculable.
The production line mainly produces flat plates, wave plates and other profiles. By adding related raw materials, it can also produce various kinds of plates with waterproof, non-toxic and other properties. Such as: packaging boards, building panels, decorative panels, furniture panels, etc., to replace the wood; can also produce a variety of square tower panels, blinds, etc., as well as for a variety of sheds, architectural roof tiles.
The product has a wide range of uses, exquisite appearance, a variety of models, specifications, various colors, application prospects are considerable.
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